Die casting parts process which is usually used to produce large and geometrically complex metal parts via the reusable molds (called dies). The whole die casting process involves casting dies, molten metal, die casting machines, and metal materials. The common materials are aluminum, Zinc, Stainless steel, Bronze, etc. It is melted in the furnace and then injected into the die, then rapidly cool, forming the final casting parts.

At Xuan Nan, our engineer team will support you through the entire process from die casting parts manufacturing design to building and injection production. We produce these parts mainly for auto parts, bicycle parts, medical parts, and application parts. We use appropriated tooling materials like H13 with HRC process based on projects materials such as aluminum, zinc, etc, and choose different die casting machining to injection such as hot chamber machines (for alloys with low melting temperatures, such as zinc ) and cold chamber machine (for alloys with high melting temperatures, such as aluminum).

In the following guide, we will delve into how we at Xuan Nan achieve quality control in the creation of alloy die casts. It will cover a series of basic operations that come up in every phase of a die casting project. After defining quality control, we will move on to extensive details on the inner working of each production phase. We will then proceed to explore the mass production activities. In the end, we will cover the pros that come with an effective quality control setup.

At Xuan Nan, we use pressure die casting to make high-volume parts. It is a cost-effective method for making zinc, magnesium, and aluminum parts. The advantage of using die casting is getting a quality surface finish while still maintaining consistency. Also, little material goes to waste along with achieving tight tolerances. However, die casting has a common defect known as porosity. It thus means the part made has a problem.

Guide to The Aluminum Die Casting process

Why You Should Choose Pressure Die Casting Machining?

At Xuan Nan, we use aluminum die-casting to produce precise and complex aluminum parts. All of these are done within a very short period. Parts that range from automobile parts e.g. car disks and pump elements come from this method. It involves pushing molten aluminum into reusable steel molds to easily make the parts. Also, the method offers more benefits when compared to limitations that will be discussed later.

To better understand the essence of pressure dies casting in the metal fabrication industry. We should have an adept understanding of the process. At Xuan Nan, we practice the different types of pressure die casting and have identified their pros and cons. Therefore, we can choose what is best for our esteemed clients.